AI-Powered Inline 3D Automated Optical Inspection · ±2μm Height Accuracy
The T9 3D digital high-speed AI AOI single track Inspection Machine is designed for real-time component and soldering quality inspection in surface-mount technology (SMT) production lines. It targets manufacturers and suppliers needing automated, inline inspection of PCBA assemblies to detect missing, misaligned, or solder-related defects, enabling process monitoring and quality assurance during assembly.
Equipped with a 26MP high-speed camera and four-directional Scheimpflug projection units, the system provides synchronized 2D and 3D inspection with ±2μm height accuracy. Its AI-driven programming requires only a single reference board for setup within five minutes without CAD files. The unit supports PCB sizes up to 500×325mm and offers high throughput inspection speeds suitable for single-lane SMT lines.
This single-track inspection equipment integrates with existing SMT lines for continuous defect detection, including lifted leads, insufficient wetting, and component errors. The local data deployment maintains process confidentiality and supports scenarios requiring immediate feedback. Its compact footprint and zero-threshold operation facilitate operational adoption in production environments with changeover frequency considerations.
| Item | Specification |
|---|---|
| Model | IrisAnt T9 |
| Product Type | Inline 3D PCBA AOI System |
| Inspection Type | 2D + 3D Synchronized Inspection |
| Height Accuracy | ±2μm (with calibration tool) |
| Item | Specification |
|---|---|
| Camera | 26MP High-Speed Industrial Camera |
| 3D Technology | 4-Directional Scheimpflug Projection Units |
| FOV (Field of View) | 60mm × 60mm |
| Optical Resolution | 14μm |
| Inspection Speed | >10 cm²/s |
| Max Height Measurement Range | 25mm |
| Item | Specification |
|---|---|
| Rail Type | Single Rail |
| Rail Height | 900±20mm |
| PCB Size | 50×50mm ~ 500×325mm (customizable for larger sizes) |
| PCB Thickness | 0.6mm ~ 5mm |
| Component Height Clearance | Top 50mm / Bottom 40mm |
| Minimum Component Size | 0603 (mm) / 0201 (inch) |
| Item | Specification |
|---|---|
| PCB Flow Direction | Left to Right, Right to Left (customizable) |
| Drive System & Positioning Accuracy | AC Servo Motors / ±0.01mm |
| Motherboard | ASUS B850-Plus |
| CPU | AMD Ryzen 9 7900X |
| Memory | Kingston DDR5 5600 64GB |
| Storage | WD 512GB SSD + WD 2TB HDD |
| Graphics Card | Nvidia 4070 12GB |
| Power Supply | AC 220V ±10%, 50/60Hz, 8.8KW |
| Air Supply | 4~6 Bar |
| Machine Dimensions (L×W×H) | 1290 × 1710 × 1990 mm (excluding signal tower) |
| Machine Weight | Approx. 1000kg |
| Category | Inspection Items |
|---|---|
| Component Inspection | Missing, tombstoning, side-standing, polarity, misalignment, wrong component, damage, flipped, lifted leads, foreign objects, floating, silk screen defects |
| Solder Joint Inspection | Solder wetting height, solder volume %, excessive solder, insufficient solder, bridging, lifted leads, surface scratches / contamination on gold fingers |
| Special Applications | Solder paste process, adhesive process, and post-wave-soldering PCBA inspection; 3D component height measurement, lifted lead / insufficient wetting height detection |
| Item | Specification |
|---|---|
| Inspection Algorithm | AI Embodied Spatial Intelligence, Feature Vector Analysis, OCV/OCR for Silk Screen |
| Programming Modes | AI Smart Programming, CAD Coordinate Import, Auto Component Library Indexing, Smart Panel Recognition |
| Marking Functions | PCB Full-Board Mark, Panel Mark, Bad Board Mark |
| Multi-Angle Inspection | 0~360°, Accuracy = 1 |
| Remote Control | Offline Programming, Remote Real-Time Debugging, Remote Viewing / Remote Operation Control |
| MES Integration | Open API for seamless MES/ERP connectivity |
| SPC Reporting | Automated Statistical Process Control & Data Reports |
The T9's PCB size range and component height clearance accommodate varied SMT products, making it suitable for OEM/ODM sourcing and assembly providers managing diverse boards. Its AI programming accelerates setup times, and local data security aligns with proprietary process requirements. Packaging and delivery details are subject to buyer inquiry.
Designed for single-track inline inspection, the system supports continuous operation in high-throughput SMT lines. The zero-threshold operation enables faster operator training. Localized data handling ensures that inspection data remains within client-controlled environments, supporting businesses concerned with intellectual property protection in optical inspection equipment procurement.
Automotive Electronics, Medical Electronics, Aerospace & Defense (high-reliability requirements) — Consumer Electronics, Telecommunications Equipment, EMS Contract Manufacturers (high-density precision manufacturing)
— Shenzhen IrisAnt Intelligent Technology Co., Ltd —
