AI 2D SAI Intelligent Assembly Inspection Equipment

No.AI SAI 2D-500

The SAI2D-500 is a push-in AI assembly inspection system that integrates with automated production lines without any modifications. Equipped with a 25MP industrial high-resolution camera and advanced AI inspection algorithms, it accurately identifies missing parts, wrong components, assembly misalignment, surface defects, and contamin

1. Key Selling Points

Push-in all-in-one — no line modification, plug-and-play
25MP camera, 0.1mm resolution for precise defect detection
AI handles reflective/dark-colored surfaces effectively
30-second AI training with one good image — no programming, 10-min setup
99.97%+ accuracy, zero escape rate, real-time optimization

2. Application Scenarios

Missing/wrong/reversed component inspection on assembly lines
Rapid changeover for high-mix production
Surface defects (scratches/cracks), contamination, material verification
3. Target Industries
Consumer electronics, automotive electronics, home appliances, industrial controls, medical devices, telecommunications — general assembly manufacturing

4. Purchasing Considerations

2D system — choose SAI3D-470 for 3D inspection needs
Confirm product size ≤500×400mm, conveyor height 750±20mm
Machine dimensions: 850×850×1650mm, 220V power
Optional: MES, barcode scanning — specify in advance

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SAI2D-500 AI Assembly Inspection System

Push-in All-in-One 2D AI Inspection · 25MP · 0.1mm Resolution

📌 One-Line Positioning: The SAI2D-500 is a push-in all-in-one AI inspection system designed for assembly quality control — no production line modifications required. Equipped with a 25MP industrial camera and advanced AI algorithms, it delivers precise 2D inspection with zero escape rate and 99.97%+ accuracy.

I. Key Selling Points

⚡ Push-in All-in-One
No production line modifications — plug-and-play integration

📸 High-Precision 2D Inspection
25MP industrial camera with 0.1mm resolution — captures even the smallest defects

🤖 Advanced AI Algorithms
Effectively handles reflective, dark-colored, and complex surfaces

🖼️ Single Golden Image Modeling
No defective samples or annotations — AI training in just 30 seconds

🎯 99.97%+ Accuracy · Zero Escape
100% defect coverage with reliable quality assurance

🚀 10-Minute Quick Start
No programming required — intuitive operation, easy training

🔄 Real-Time Optimization
Model fine-tuned within 1 minute from operator feedback — gets more accurate over time

🌐 All-in-One Web-Based Operation
No desktop app needed — supports remote access for greater efficiency

II. Technical Specifications

Model Overview

Item	Specification
Model	SAI2D-500
Product Type	Push-in All-in-One 2D AI Assembly Inspection System
Camera	25MP High-Speed Industrial Camera
Optical Resolution	0.1mm

Camera & Vision System

Item	Specification
Top-View Camera	25MP High-Speed Camera
FOV (Field of View)	500 × 400 mm
Optical Resolution	0.1mm
Working Distance	400–500mm
Light Source	Through-hole Ring Light

Machine & Installation

Item	Specification
Device Type	Push-in All-in-One
Installation	No production line modification required — quick integration with automated assembly lines
Conveyor Height	750±20mm (from floor to conveyor surface)
Conveyor Width	400mm
Flow Direction	Left to Right, Right to Left (customizable)
Drive System	Z-axis with 100mm stroke lead screw, manual adjustment
Power Supply	220V±10%, 50/60Hz (standard Chinese plug)
Machine Dimensions (L×W×H)	850 × 850 × 1650 mm (excluding signal tower)
Display	21.5" LCD
Status Indicator	Two-color LED + Buzzer

Inspection Capabilities

Category	Inspection Items
Assembly Defects	Missing parts, wrong components, reversed polarity, assembly misalignment, improper installation
Position & Orientation	Position deviation, incorrect angle, orientation errors
Surface Defects	Scratches, cracks, dents, and other surface damage
Contamination	Oil stains, dust, and other surface contaminants
Label & Text	Incorrect labels, missing labels, OCR text verification
Foreign Objects	Foreign material detection

Software & AI Features

Item	Specification
AI Training	Single golden reference image — no defective samples required — 30-second modeling
Programming	No programming required — intuitive operation
Training Time	Operators master in 10 minutes
Accuracy	99.97%+ · Zero escape rate
Optimization	Real-time feedback — model fine-tuned in under 1 minute
Operation	Web-based — no desktop app needed, supports remote access
Data Integration	Supports MES integration, SPC reporting, barcode scanning (optional)

III. Application Scenarios

✅ Missing, wrong, and reversed component detection on electronics assembly lines
✅ Rapid changeover inspection for high-mix, multi-variety production lines
✅ Surface defect inspection (scratches, cracks, etc.) on plastic housings and components
✅ Material consistency verification (mixed/wrong material identification)
✅ Surface contamination detection (oil stains, dust, etc.)
✅ Assembly misalignment, incorrect angle, and improper installation detection

IV. Target Industries

Consumer Electronics, Automotive Electronics, Home Appliance Manufacturing, Industrial Control Equipment, Medical Electronics, Telecommunications Equipment — general assembly and manufacturing industries.

V. Purchasing Considerations

Model Selection: This is a 2D inspection system — for 3D inspection needs (height, tilt angle, etc.), please consider the SAI3D-470
Product Size: Confirm product dimensions are ≤ 500×400mm to fit within the FOV
Conveyor Height: Confirm your production line height is 750±20mm for proper integration
Machine Dimensions: 850×850×1650mm (excluding signal tower) — confirm workshop space availability
Power Requirements: 220V±10%, 50/60Hz — confirm electrical conditions are suitable
Installation: Push-in all-in-one — no line modification required, but ensure adequate space for integration
Optional Features: MES traceability, barcode scanning, and other options should be specified in advance
Software & Support: Verify that AI training, web-based operation, and remote access are fully included; ensure permanent free software upgrades are contractually stated

💡 Selection Tip: For applications requiring 3D inspection (component height, tilt angle, etc.), refer to the SAI3D-470. The SAI2D-500 is the ideal choice for high-precision 2D assembly quality inspection.

— Shenzhen IrisAnt Intelligent Technology Co., Ltd —